Pack it like this
A 60-second guide to packing your return so it arrives in one piece. We ship in recycled boxes — they're not always pretty, that's intentional (better than landfill). The simplest path: reuse the box we sent you. If you've lost it, grab a cardboard box close to one of our standard sizes (listed below).
Video coming soon
Walk-through of how to pack a return kit.
Include in the box
- ✓ The exact gear you're returning — front wing, tail wing, mast, fuselage, or whatever the email named
- ✓ Original sleeves or covers (every wing back inside its own case)
- ✓ Hardware (bolts, screws, baseplates) bagged together so nothing rattles loose
- ✓ Use the FoilHive box you received if you still have it. Otherwise, our standard sizes are: 130×20×20 cm (single front wing), 130×30×30 cm (full set), 160×25×25 cm (wide wing), 160×30×30 cm (wide set). Pick the smallest one your gear fits in cleanly.
Step by step
- 1 Return everything dry. Wipe salt and sand off every surface and let it air-dry before packing — moisture trapped in a sealed box is what causes corrosion on the bolts and weeping on the carbon.
- 2 Slide each wing back into its original case. No case? Wrap each wing in two layers of bubble wrap, leading-edge protected first.
- 3 Wrap the mast ends in 5–10 cm of bubble wrap or foam — the leading edges chip easily without it.
- 4 Put screws, bolts, and small hardware into a small bag and tape it to the inside of the box so nothing migrates.
- 5 Lay everything flat inside the box. Avoid stacking heavy parts on top of wings. Fill any empty space with crumpled paper or extra bubble wrap so nothing shifts in transit.
- 6 Tape every seam of the box — top, bottom, and both ends. Couriers find the one weak seam every time.
- 7 Stick the prepaid label on the largest flat side, then drop the parcel off at your chosen Sendcloud drop-off point (we email you the picker link with the label).
Leave these out
- ✗ Personal accessories — wetsuit, harness, helmet, leashes — keep those with you
- ✗ Anything wet, sandy, or salty (a quick rinse + air-dry before packing keeps the carbon happy)
Drop-off point confusing, box too small, or parcel arrived damaged? Email hello@foilhive.com and we'll sort it.